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Posted August 20, 2026

Process Optimization Engineer -- Elastomer/Urethane Manufacturing

Molded Dimensions Manufacturing
Port Washington, WI, US Full Time
75USD - 90USD per year

Job Description

Job Description
Shape How We Build: Process Optimization Engineer

Molded Dimensions is a leader in engineered elastomer and urethane solutions. If you have 2–3 years of manufacturing experience and want to own projects, accelerate improvements, and help launch new products in a fast-paced production environment, this role is for you.

A Day in This Role
  • Start on the floor, partnering with production to spot issues and stabilize processes.
  • Dig into performance data, identify trends, and kick off Lean/Six Sigma countermeasures.
  • Facilitate a kaizen, update standard work, and validate a cycle-time improvement.
  • Join an NPD design review to assess manufacturability, tooling, and process risks.
  • Troubleshoot a quality concern, implement CAPA, and verify process capability.
  • Update routings/BOMs and reports in our ERP (IQMS preferred) to maintain data integrity.

Reporting to: Director of Engineering. You’ll collaborate daily with operations, quality, engineering, and production teams.

What You’ll Tackle
  • Identify and implement process improvements to boost efficiency, reduce waste, and elevate product quality.
  • Lead/support Lean Manufacturing, Six Sigma, and cost-reduction initiatives.
  • Analyze production data for trends, root causes, and improvement opportunities.
  • Create and maintain standard work instructions and process documentation.
  • Provide day-to-day engineering support on the shop floor.
  • Troubleshoot issues; drive corrective and preventive actions (CAPA).
  • Support capability studies, equipment validation, and cycle time reductions.
  • Partner across functions to launch new products, including process design, tooling, and feasibility.
  • Support PPAPs, first article inspections, and production trials for smooth launches.
  • Use ERP (IQMS preferred) to manage production data, BOMs, routings, and inventory accuracy.
  • Improve ERP/MES data integrity; generate KPI reports to guide decisions.
  • Contribute to plant initiatives, safety, environmental, and quality compliance.
  • Assist with capital projects from specification through installation and validation.
Required Qualifications
  • Bachelor’s in Manufacturing, Mechanical, Industrial Engineering, or related field.
  • 2–3 years in manufacturing with hands-on, shop-floor engagement.
  • Experience with Lean/Six Sigma continuous improvement methods.
  • Familiarity with IQMS or similar ERP systems.
  • Strong troubleshooting, analytical, and project management skills.
  • Ability to work independently and collaborate with internal teams, suppliers, and customers.
  • Excellent communication skills across all levels of the organization.
Preferred Qualifications
  • Background in rubber, urethane, or related manufacturing environments.
  • Six Sigma certification (Green Belt or higher).
  • Knowledge of material science and regulatory/compliance standards.
  • Experience with statistical analysis and process control tools.
Why You’ll Love Working Here
  • Direct impact on manufacturing performance and innovation.
  • Collaborative, team-oriented culture.
  • Commitment to continuous improvement and growth.
  • Competitive compensation and benefits.
About Molded Dimensions Group

Molded Dimensions Group manufactures custom-molded rubber and cast polyurethane components for industries such as transportation, marine, medical, and industrial markets. We’re driven by craftsmanship, innovation, and customer satisfaction—and we foster a collaborative culture where employees are supported and empowered to grow.

You Should Be Proficient In
  • Project Management
  • Continuous Improvement
  • Troubleshooting Skills
  • ERP & MRP Systems
  • Engineering Degree

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