Sheet Metal Manufacturing Engineer
Job Description
- Define and implement end-to-end sheet metal manufacturing processes, including forming, cutting, and joining operations for complex aerospace components.
- Develop and communicate internal shop capabilities, including authoring work instructions, control plans, and process documentation.
- Own the schedule, capacity, and demand planning for the internal sheet metal shop; align build priorities with key stakeholders and proactively manage delivery risk.
- Support technicians and specialists on the production floor by troubleshooting issues, resolving non-conformances, and implementing corrective and preventive actions.
- Collaborate closely with Design and Manufacturing Engineering teams to ensure design-for-manufacturability (DFM) is integrated into early development efforts.
- Coordinate with Supply Chain to establish and maintain raw material inventory, traceability, and procurement planning.
- Drive continuous improvement initiatives to expand internal shop capabilities, reduce lead times, and maintain exceptional part quality.
- Lead CapEx strategy, specification, and installation of new forming, cutting, and welding equipment to scale production capacity.
- Serve as a technical owner for all internal sheet metal fabrication operations, mentoring technicians and helping define future-state manufacturing infrastructure.
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related technical field.
- 2+ years of experience in manufacturing, process development, or test engineering for aerospace or high-performance hardware (including internships or project teams).
- Familiarity with material properties and behavior for common aerospace sheet metals (aluminum, stainless steel, titanium).
- Working knowledge of forming, cutting, and joining processes and their process controls.
- Strong analytical and problem-solving skills with the ability to drive root-cause analysis and implement effective corrective actions.
- Comfortable working in a fast-paced, hands-on development environment with evolving priorities.
- Experience managing or supporting medium-to-high volume manufacturing operations.
- Hands-on experience with sheet metal cutting (laser, waterjet), forming (press brake, rollers), or welding (TIG, laser) processes.
- Familiarity with PLM, ERP, or MES systems for tracking hardware and managing workflows.
- Understanding of AS9100 or ISO 9001 quality management systems.
- Experience with DFM/DFA, SPC, or Lean manufacturing methodologies.
- Exposure to aerospace hardware development or R&D environments requiring rapid iteration and cross-functional collaboration.
- Must be willing to be hands-on on the production floor daily.
- Ability to lift up to 25 lbs and work around industrial equipment as needed.
- Occasional extended or weekend hours may be required to meet critical program milestones.
The salary range listed for this role is intended as a general guideline. Final compensation will be determined based on a variety of factors, including role scope and responsibilities, relevant experience, education and training, key skills, market data, and business needs.
At Hermeus, compensation is only one part of our total rewards package. We offer competitive pay, equity, and a range of benefits designed to support our team.
- Health & Wellness: 100% employer-paid healthcare and pet insurance
- Financial: Competitive pay, stock options, 401(k) retirement plan, and potential year-end bonuses
- Time Off: Paid parental leave, 12 federal holidays, unlimited PTO for exempt employees, and generous accrued PTO for non-exempt employees
- Office Perks: Weekly paid office lunches and fully stocked breakrooms
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
