Process Technician

Job Title: Process Technician

Job Description

This role combines hands-on injection molding process expertise with front-line supervisory responsibilities. You will support and develop molding processes for pre-production and existing molds, validate tooling and process conditions, and maintain clear documentation. At the same time, you will lead a small team on the production floor, ensuring safety, quality, and productivity targets are met while fostering a positive, collaborative work environment.

Responsibilities

• Sample and process all molds received by the company, making sound decisions about tool condition and validating molding processes before releasing them to mass production.
• Run and monitor an initial four-hour production period for each new tool to verify process consistency and that parts meet functional requirements.
• Supervise approximately five team members, providing daily direction of work across all shifts and planning coverage to address labor shortages when needed.
• Lead by example on the production floor to ensure safety, quality, and productivity standards are consistently achieved.
• Coach, train, and, when necessary, discipline team members in accordance with company policies and situational needs.
• Complete performance appraisals at designated intervals and review results with each associate, providing constructive feedback and development guidance.
• Provide training to Set-up Technicians and assist them with the set-up of new molds and auxiliary equipment.
• Troubleshoot molding-related issues and collaborate with molding personnel to resolve process problems and implement effective countermeasures across all processes.
• Oversee the condition of all tools, recommending repairs or modifications and coordinating preventive maintenance planning, scheduling, and work with outside tool shops.
• Evaluate tools upon receipt from repair, coordinating with quality teams when needed to confirm readiness for production.
• Track alarms, production efficiency, and labor hours on a daily basis and prepare documented reports for production leadership.
• Collaborate with engineering and maintenance departments to recommend auxiliary equipment required for existing or new manufacturing processes.
• Support continuous improvement activities within the production department, contributing ideas and implementing improvements to processes and workflows.
• Assist in implementing training programs within the production department to support continuous growth and development of associates, including hands-on training on the production floor.
• Help maintain and improve machine and equipment layouts within the production department to optimize safety, efficiency, and workflow.
• Assist with new project planning from pre-production through ramp-up to mass production, ensuring molding processes are robust and well-documented.
• Participate in the APQP (Advanced Product Quality Planning) process and close action items related to molding activities.
• Interact and communicate effectively with management, engineers, maintenance, operators, quality control, and customers on molding-related issues and initiatives.
• Provide training support, technical support, respond to machine alarms, and oversee mold set-up and production start-up on the production floor.
• Perform other activities and projects as assigned by management to support departmental and company objectives.

Essential Skills

• Hands-on experience with injection molding processes and equipment.
• Demonstrated supervisory experience, including overseeing a small team on the production floor.
• Strong troubleshooting skills for molding-related problems, including process adjustments and root cause analysis.
• Ability to process multiple types and various grades of engineering resins such as PP, POM, ABS, and Nylon.
• Capability to validate molding processes and ensure parts meet functional and quality requirements before mass production.
• Competence in tracking and reporting alarms, production efficiency, and labor hours.
• Ability to coordinate with engineering, maintenance, quality, and external tool shops regarding tooling condition, repairs, and auxiliary equipment needs.
• Willingness and ability to work 3rd shift (Monday–Friday, 11:00 p.m.–7:30 a.m.).
• Ability to pass Thurstone, Mechanical, Graphic, Math, and Excel tests as part of the qualification process.

Additional Skills & Qualifications

• Blueprint reading skills are desired.
• Knowledge of part and tool design is preferred.
• Experience participating in APQP or similar advanced product quality planning processes.
• Experience in continuous improvement activities within manufacturing or production environments.
• Familiarity with plastic injection, injection molding, injection moulding, and related tooling and equipment.
• Comfort working cross-functionally with engineering, maintenance, quality, and production teams.
• Strong communication skills for interacting with operators, management, and customers on molding issues.
• Proficiency with Excel for data tracking, reporting, and analysis.

Why Work Here?

You will join a healthy, stable, and growing organization with a modern facility and a relaxed, professional atmosphere. The company values continuous improvement, invests in new plants and equipment, and supports ongoing training and development for its associates. You will have the opportunity to contribute meaningfully to process innovation and quality while working in a supportive culture that encourages collaboration, open communication, and long-term career growth.

Work Environment

This role is based in a newly built, very clean manufacturing facility with a relaxed and professional culture. The work is performed primarily on the production floor, focusing on injection molding processes, tooling, and auxiliary equipment in collaboration with engineering, maintenance, and quality teams. The position operates on 3rd shift, Monday through Friday from 11:00 p.m. to 7:30 a.m. Dress code is casual and practical; most employees wear slacks and company-branded shirts, reflecting a comfortable yet professional environment.

This is a Permanent position based out of Charlestown, IN.

The pay range for this position is $41000.00 - $52000.00/yr.

• 401(k) • 401(k) 4% Match • 401(k) matching • 403(b) • Dental insurance • Employee assistance program • Employee discount • Health insurance • Health savings account • Life insurance • Paid time off • Parental leave • Professional development assistance • Referral program • Retirement plan • Tuition reimbursement • Vision insurance

This is a fully onsite position in Charlestown,IN.

This position is anticipated to close on Aug 27, 2026.

Aerotek® Inc. provides staffing and services solutions in manufacturing, logistics, construction, aviation, facilities and maintenance. We provide the expertise, solutions and people required to rise to the challenges of North American industry. Headquartered in Hanover, Md., Aerotek operates a unified network of over 200 offices across North America, supporting more than 18,000 clients each year. Aerotek is an Allegis Group company, the global leader in workforce and business solutions. To learn more, visit: Aerotek.com | 1-888-AEROTEK.

Aerotek offers weekly pay, employee benefits including medical, dental & vision, life insurance, health advocacy and employee assistance programs, a 401(k) plan, and employee discounts.

The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

San Francisco Fair Chance Ordinance:
Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector:
It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI):
We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.

We know that finding work is hard, and finding meaningful work is harder. Aerotek connects 180,000+ light industrial and skilled trades workers with 14,000+ employers each year, helping our workers navigate an evolving labor market and find jobs that meet their goals, skills, and interests. Since 1983, we have provided a variety of career opportunities across North American industry – from short-term assignments at Fortune 500 companies where you can build your skills, to long-term opportunities where you can play a vital role in solving companies’ construction, manufacturing, and maintenance challenges. Our 1,500+ experienced recruiters across 250+ offices work relentlessly to put our workforce in a position to thrive. Let us rise to meet your challenges and put our people-are-everything spirit to the test as your career continues to grow.