Machining Manufacturing Engineer

BCforward is currently seeking highly motivated Machining Manufacturing Engineer in Culpeper, VA, US, 22701

Position Title: Machining Manufacturing Engineer

Location: 7499 Pine Stake Road, Culpeper, VA - 22701

Schedule: **Working 9/80 schedule**

Anticipated start date: 1-2 Weeks

Duration: 12 months **Possibility role can convert to a direct hire role**

Key Responsibilities

Apply advanced knowledge of machining and fabrication principles to support and improve energetic and non-energetic manufacturing operations, including:

• CNC programming and operation
• Design for Machining (DFM) principles
• Precision machining of energetic components and assemblies
• Machine shop equipment operation, setup, and optimization
• Lead and support energetic assembly, machining, and manufacturing operations, ensuring strict adherence to safety protocols and regulatory requirements
• Drive modernization and automation of production facilities, including the evaluation and integration of new machining technologies and process equipment
• Demonstrate process ownership of established manufacturing activities by utilizing systematic tools to determine root cause, implement improvements, and ensure conformance to safety and quality standards
• Develop and maintain detailed process documentation including:
• Process Failure Mode and Effects Analyses (PFMEAs)
• Manufacturing Bills of Materials (MBOMs)
• Process Hazard Analyses (PHAs)
• Job Safety Analyses (JSAs)
• Detailed work instructions and process sheets based on technical drawings and specifications
• Lead defect identification, root cause investigations, and resolution activities to reduce Cost of Poor Quality (CoPQ)
• Monitor and maintain Statistical Process Control (SPC) programs to ensure process stability and capability
• Support tooling development and design reviews, including implementation into manufacturing processes and associated safety reviews
• Direct and mentor lower-level manufacturing engineering staff, providing technical guidance and supporting the knowledge development of novice engineers
• Collaborate cross-functionally with quality, design engineering, operations, and program management to resolve manufacturing challenges and support program objectives
• Travel up to 5% of the time as required to support program needs

Required Qualifications

Bachelor's degree in Mechanical, Aerospace, Chemical Engineering, or a closely related engineering discipline with a minimum of 6 years of prior relevant engineering experience

OR Graduate degree in Mechanical, Aerospace, Chemical Engineering, or a closely related discipline with a minimum of 4 years of prior related experience

OR in lieu of a degree, a minimum of 10 years of prior related engineering experience

Must be able to obtain and maintain a U.S. Security Clearance

Preferred Qualifications

• Hands-on experience with energetic materials machining and assembly operations
• Strong proficiency in CNC programming, setup, and operation within a precision machining environment
• Experience with machine shop tools and fabrication equipment including mills, lathes, grinders, and related tooling
• Demonstrated experience interpreting and working from technical drawings, engineering specifications, and GD&T requirements
• Proven track record of leading high-impact manufacturing improvement projects with measurable results
• Experience with automation integration in a machining or manufacturing environment
• Familiarity with DoD 4145 standards and energetic materials safety requirements
• Strong problem-solving skills with experience applying structured root cause analysis methodologies (e.g., 8D, 5-Why, Fishbone)
• Excellent written and verbal communication skills with the ability to present technical information to diverse audiences
• Experience with Lean Manufacturing, Six Sigma, or other continuous improvement frameworks
• Familiarity with ERP/MES systems and manufacturing data analysis tools

Education:

Bachelor's degree in Mechanical, Aerospace, Chemical Engineering, or a closely related engineering discipline with a minimum of 6 years of prior relevant engineering experience

OR Graduate degree in Mechanical, Aerospace, Chemical Engineering, or a closely related discipline with a minimum of 4 years of prior related experience

OR in lieu of a degree, a minimum of 10 years of prior related engineering experience